How do the Zipline Silent Propellers Work?


In a recent video, YouTuber Mark Rober showcased some innovative Zipline drones that are designed to deliver medical supplies in Rwanda. While the drones themselves are impressive, there is one aspect of their design that has caught the attention of many: the Zipline Silent Propellers. Specifically, the propellers are shaped in a way that reduces noise, but how exactly does this work?
Zipline's Silent Propellers Explained
To understand the noise-reducing design of these propellers, it's important to first understand how sound is created when a propeller spins rapidly. As the blades move past a stationary point, they create a pressure disturbance that propagates away from the blade. The frequency at which this happens is called the blade passage frequency, and it's equal to the rotational frequency (i.e. how fast the propeller is spinning) times the number of blades on the propeller.
Traditionally, propellers with four blades are spaced evenly so that they are 90 degrees apart. However, this creates a lot of different frequencies, including a loud frequency at the blade passage frequency and harmonics of that frequency. By contrast, unevenly spaced blades (e.g. spaced 30 degrees apart) create a lower frequency that is perceived as quieter by humans. When Zipline designed their propellers, they used this principle to create a quieter design.
Zipline's propellers have two blades with a counterbalance on the other side, and the blades are unevenly spaced to reduce noise. By raising one blade slightly higher than the other, Zipline eliminated the interaction that occurs when blades overlap, which creates a lot of broadband noise. While this design is less efficient than traditional propellers, it creates less noise and is therefore better suited for the Zipline drones' intended purpose of delivering medical supplies.
Another design that reduces noise in propellers is the toroidal propeller, which uses a different method to reduce the formation of vortices and create more coherent airflow. This design is especially useful for quadcopter drones, which are known for their high-pitched buzz noise. Wing's delivery drones suffer from a high-pitch noise that has led to complaints from residents in Australia.
Overall, the use of unevenly spaced blades and toroidal propellers can significantly reduce noise in drones and other aircraft. However, the benefits of uneven blade spacing depend on where the listener is located. For example, unevenly spaced blades may be less effective at reducing noise for someone standing behind the drone, but more effective for someone in front of the drone.
In conclusion, the design of propellers plays a crucial role in reducing noise in drones and other aircraft. Zipline's propellers, in particular, use uneven blade spacing to create a lower frequency that is perceived as quieter by humans.
While this design may be less efficient than traditional propellers, it is well-suited for the Zipline drones' intended purpose of delivering medical supplies.
Link to paper mentioned in the video: Reduction of Tonal Propeller Noise by Means of Uneven Blade Spacing
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